Special Alloy Demister Pad
Saifilter manufactures Special Alloy Demister Pads for harsh environments and extreme working conditions. These special alloy demister pads are ideal when traditional 300 series stainless steel may fail due to extreme temperatures, corrosive chemicals, or highly corrosive atmospheres. The choice of alloy depends on the specific needs of the application.
Conventional Alloy Demister Pads include Titanium, Monel 400, Inconel 625, Incoloy 825, and C276, available according to end-user requirements—typically made from braided wire with a diameter of 0.011 inches or 0.006 inches.
Saifilter uses state-of-the-art machinery and equipment to make alloy demister pads under strict quality control processes to maximize separation efficiency and minimize pressure drop. For application requirements such as demisting and oil coalescence, Saifilter offers a variety of options, including different wire alloy grades, wire diameters, mesh densities, and product geometries. Ensure the quality and reliability of the alloy demister pad manufacturing process.
In addition to traditional 200 and 300 series stainless steel, Saifilter can manufacture Titanium, Hastelloy® 200, Monel® 400, and other special knitted wire mesh alloy demister pads. They are designed to solve the various challenges the oil and gas industry faces. Whether you are replacing an existing alloy demister pad or need a custom solution, Saifilter always delivers high-quality products.
Special Alloy Demister Pads can be customized in different shapes and configurations to meet different harsh applications and operating conditions. The picture below shows the common types of special alloy mesh pad demister:
Ti Disc Demister Pad
Inconel 625 Demister Pad
Monel 400 Mist Eliminators
Incoloy 825 Wavelike Type Demister pad
Size of Special Alloy Demister Pad
- Disc Demister Pad optional size range
- OD 442 mm - OD 4790 mm
- THK 100mm - THK 300mm
Rectangular Alloy Demister Pad optional size range:
- Width 70mm - 150mm
- THK 50mm - 300mm
- Length 100mm - 5310m
- Can withstand high-concentration corrosive chemical environments and high temperatures (850°C).
- The de-mist pad's size, shape, and material can be customized.
- Wide range of industrial harsh applicability.
- Longevity and reliability.
- Meets or exceeds industry standards for mist removal.
- Gas-liquid separator
- Distillation equipment
- Process absorbers, settlers, and scrubbers
- Chemical separators and extractors
- Oil and Gas Processing Equipment Gas Scrubbers
- Gas-liquid separator and receiver
- Refining tower liquid
- Liquid coalescer
- Pollution control equipment
- Two-phase eliminator compressor
- Liquid entrainment of equipment
- Product return system
Special Alloy Demister Pads are advanced filtration devices made from alloys designed for high performance in gas-liquid separation. These pads are used in industrial settings where standard materials might not suffice due to extreme conditions.
Unlike standard pads, Special Alloy Demister Pads are made from materials that can withstand higher temperatures, corrosive environments, and more aggressive chemical interactions. This makes them suitable for more demanding industrial applications.
While these pads are designed for durability, regular inspection and cleaning are recommended to maintain optimal performance. The frequency and nature of maintenance depend on the specific operating conditions.
These pads reduce downtime caused by corrosion or damage, ensure consistent gas purity, and minimize maintenance needs, enhancing the overall operational efficiency of the systems used.
The main advantages include enhanced durability in harsh environments, better resistance to corrosion and high temperatures, and improved efficiency in gas-liquid separation processes.